| Product Name |
Metal Construction Fabrication |
| Product Type |
Metal Fabrication Products |
| Material |
Carbon steel, stainless steel, alloy steel, etc. |
| Length |
9M Max |
| Thickness |
0.5-100 MM |
| Tolerance |
Meets relevant international standards |
| Surface Treatment |
Galvanized, painted, powder coated, electroplated, anodized, etc. |
| Applications |
Construction industry/machinery manufacturing/furniture industry/electrical industry |
| Certification |
AWS Certificate |
| Visit Us |
Welcome |
| Welding type |
- Flux-Cored Arc Welding
- Gas Tungsten Arc Welding
- Gas Metal Arc Welding
- Laser Welding
|
|
Customization Options
|
Customizable Dimensions, Customizable Shape, Customizable Color, etc.
|
|
Mechanical Properties
|
Tensile Strength/Yield Strength/Elongation |
What is Sheet Metal Fabrication?
Sheet metal fabrication is a manufacturing process that involves working with sheet metal to create various components and products. It encompasses a wide range of techniques and operations to transform flat sheets of metal into useful shapes and forms. Here is a detailed introduction:
- Cutting:
- Shearing: This is a common method where a machine with sharp blades cuts the sheet metal along a straight line. It's often used for large, straight cuts and is efficient for mass production. For example, in the production of metal panels for construction, shearing is used to cut large sheets of steel into manageable sizes.
- Laser Cutting: Utilizes a high-powered laser beam to precisely cut the sheet metal. It offers high accuracy and can create complex shapes with smooth edges. It's widely used in the electronics industry to cut small, intricate parts from thin metal sheets.
- Plasma Cutting: This process uses a high-velocity jet of ionized gas (plasma) to melt and remove the metal. It's suitable for cutting thicker sheets of metal and is often used in the fabrication of large metal structures like ship hulls.
- Bending:
- Press Brake Bending: A press brake machine is used to apply force and bend the sheet metal at a specific angle. The operator sets the desired angle and the machine ensures precise and consistent bends. This is crucial in creating components like metal boxes and brackets.
- Roll Bending: Involves passing the sheet metal through a set of rollers that gradually bend the metal into a curved shape. It's used to make cylindrical or curved parts such as pipes and tanks.
- Welding:
- MIG Welding: Metal Inert Gas welding uses a wire electrode and a shielding gas to create a strong bond between metal pieces. It is a fast and efficient welding method, suitable for joining various types of metals and is commonly used in mass production of metal frames.
- TIG Welding: Tungsten Inert Gas welding uses a tungsten electrode and provides more precise control over the weld. It is often used for high-quality welds on thinner metals or in applications where a clean and precise weld is required, such as in jewelry or high-end metal frame fabrication.
- Arc Welding: Utilizes an electric arc to heat and melt the metal surfaces, creating a weld joint. It is a versatile welding method that can be used for a wide range of metal thicknesses and is commonly used in construction and repair of metal frames.
- Machining: Machining operations such as drilling, threading, and milling may be performed on metal tubes. Drilling creates holes for fasteners or for other components to pass through. Threading is done to enable the tubes to be screwed together or to attach threaded fittings. Milling can be used to create flat surfaces or to remove material for specific shapes or features.
- Surface Treatment:
- Painting: Protects the metal frame from corrosion and provides an aesthetic finish. Various types of paints, such as enamel, epoxy, and acrylic paints, can be used depending on the application and desired properties.
- Plating: Involves depositing a thin layer of another metal, such as chrome, nickel, or zinc, onto the surface of the metal frame. Plating improves corrosion resistance and can enhance the appearance of the frame.
- Anodizing: Commonly used for aluminum frames, anodizing creates a hard, protective oxide layer on the surface of the metal. It not only provides corrosion resistance but also allows for coloring the frame in various shades.
Materials Used
- Carbon Steel:It's one of the most commonly used materials in sheet metal fabrication due to its high strength, good formability, and relatively low cost. It's used in a wide range of applications, from building structures to machinery parts.
- Stainless Steel:Known for its excellent corrosion resistance and high strength, stainless steel is often used in applications where durability and hygiene are important, such as in the food processing and medical industries.
- Aluminum:Valued for its lightweight, high thermal conductivity, and good corrosion resistance. It's widely used in the aerospace, automotive, and electronics industries to reduce weight and improve performance.
Auto-Welding Arm Laser Cutting Bending Painting Auto-Drilling
Applications
- Automotive Industry:Sheet metal fabrication is used to create car bodies, chassis components, engine parts, and interior trim. The ability to form complex shapes and join different parts together makes it possible to produce lightweight and strong automotive structures.
- Construction Industry:In construction, sheet metal is fabricated into roofing panels, siding, ductwork, and structural supports. The durability and weather resistance of metal make it an ideal choice for these applications.
- Electronics Industry:Used to make enclosures for electronic devices, circuit boards, and heat sinks. The precision cutting and forming capabilities of sheet metal fabrication are essential for producing components that fit precisely and provide good protection and heat dissipation.
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